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  www.schneider-electric.us 8 operator mechanisms and disconnect switches 8-2 ? 2009 schneider electric all rights reserved the mini-vario and vario motor disconnect switch catalog numbers can be identified as described in table 8.1. a switches/contacts are dual rated (ul/iec). mini-vario a switches/contacts are dual rated (ul/iec). b auxiliary contacts are dual rated (ul/iec 10/12 a). table 8.1: identification system VCFN12GE model (v-vario, k-operator) operator type/ accessory designation cd single hole red & yellow bd single hole black & gray cf four hole red & yellow bf four hole black and gray ccd single hole red & yellow w/extension shaft ve switch with red handle installed on unit (one padlock only) ccf four hole red & yellow w/ extension shaft vd switch with black handle installed on unit (no padlock provision) blank no operator or accessory z accessory, power pole, neutral or ground switch type a blank 1 vario 20/32 a n12 mini-vario 10/12 a 2 vario 25/40 a n20 mini-vario 16/20 a 3 vario 45/63 a 02 vario 10/12 a 4 vario 63/80 a 01 vario 16/20 a 5 vario 100/125 a 0 vario 20/25 a 6 vario 115/175 a enclosure type (if applicable) blank no enclosure g30, a30, w30 type 1/12/4/4x metallic (class 9421) ge mini-vario ip55 non-metallic gu vario ip55 non-metallic vbdn12 vcdn12 table 8.2: assembled switches?ip65 current rating complete switches for door mounting (3-padlock) complete switches for rear mounting, includes extension shaft (3-padlock) red/yellow (single hole) black/gray (single hole) red/yellow (single hole) ul/iec catalog number $ price catalog number $ price catalog number $ price 10/12 a vcdn12 90.00 vbdn12 90.00 vccdn12 134.00 16/20 a vcdn20 135.00 vbdn20 135.00 vccdn20 161.00 table 8.3: enclosed switches complete switches mounted in ip55 non-metallic enclosure red/yellow mounted in sealable enclosure, non-ul listed catalog number $ price VCFN12GE 179.00 vcfn20ge 189.00 table 8.4: component parts catalog number description $ price vn12 a 10/12 a switch only 52.00 vn20 a 16/20 a switch only 63.00 vzn12 a add on power pole for 10/12 a switch 26.00 vzn20 a add on power pole for 16/20 a switch 31.50 vzn11 neutral pole with early make, late break for vn12 or vn20 switch 29.30 vzn14 grounding module for vn12 or vn20 29.30 vzn05 n.o. late make auxiliary contact b 27.00 vzn06 n.c. early break auxiliary contact b 27.00 vzn26 single-pole shroud for auxiliary contacts 5.90 vzn08 three-pole shroud for vn12 or vn20 7.70 VCFN12GE vn12 vn12/kcc1yz table 8.5: operators and accessories catalog number description $ price kcc1yz 45 x 45 mm red & yellow operator 39.20 kcd1pz 60 x 60 mm red & yellow operator 39.20 kad1pz 60 x 60 mm black & gray operator 39.20 vzn17 300?340 mm shaft extension 22.50 vzn30 400?430 mm shaft extension 27.00 kz32 door interlocking plate for 45 or 60 mm operator 20.30 kz83 door mounting plate for 45 or 60 mm operator 20.30 vccdn20 ul 508 motor disconnect switches mini-vario and vario ? assembled and enclosed switches refer to catalog 9421ct0301 cp1 discount schedule courtesy of steven engineering, inc.-230 ryan way, south san francisco, ca 94080-6370-main office: (650) 588-9200-outside local area: (800) 258-9200-www.stevenengineering.com
www.schneider-electric.us 8 operator mechanisms and disconnect switches ? 2009 schneider electric all rights reserved 8-3 ul 508 motor disconnect switches mini-vario and vario ? switches refer to catalog 9421ct0301 vario a complete switch includes handle operator, shaft, door interlock plate, and line terminal shroud. the vario motor disconnect switch is also offe red as an enclosed switch, which is made of corrosion resistant material. the 3-pole version makes the vario switch ideal for manual motor control applications. they are compac t, easy to wire and connect, and come undrilled to allow variable cable ent ry positions. note: vcgu enclosures are ul approved. a assembled, includes switches mounted in enclosure with handle. b refer to table 8.11 and table 8.12 for horsepower ratings. the v1 and v2 come in metallic enclosu res (nema type 1, 4, 4x, and 12). the nema type 1 is supplied with conduit knockouts t op and bottom. a vz7 auxiliary contact can be factory installed in these metallic enclosure s by adding form x11 to the catalog number. a vz20 auxiliary contact can be factory installed in these enclosures by adding form x20 to the catalog number. price adder $42.00 a assembled, includes: switches mounted in enclosure with handle. b for indoor use only. the nema 4/4x enclosure is made of #304 stainless steel with 3/4 in. t&b stainless steel hubs on the top and bottom. a ul rated, nema type 1, 12, ip55. table 8.6: nema type 1 and 12 assembled switches for door mounting operator style complete switches (swit ch and handle) for door mounting (3-padlock) red/yellow (four hole) black/gray (four hole) red /yellow (single hole) black/gray (single hole) ul/iec catalog no. $ price catalog no. $ price catalog no. $ price catalog no. $ price 10/12 a vcf02 125.00 vbf02 125.00 vcd02 134.00 vbd02 134.00 16/20 a vcf01 147.00 vbf01 147.00 vcd01 161.00 vbd01 161.00 20/25 a vcf0 174.00 vbf0 174.00 vcd0 206.00 vbd0 206.00 20/32 a vcf1 185.00 vbf1 185.00 vcd1 219.00 vbd1 219.00 25/40 a vcf2 237.00 vbf2 237.00 vcd2 252.00 vbd2 252.00 45/63 a vcf3 282.00 vbf3 282.00 ???? 63/80 a vcf4 329.00 vbf4 329.00 ???? 100/125 a vcf5 401.00 vbf5 401.00 ???? 115/75 a vcf6 612.00 vbf6 612.00 ???? table 8.7: nema type 1 and 12 assembled switches for rear mounting operator style complete switches for rear mounting with extension shaft (3-padlock) a switches with handles installed on unit, din rail mount only red/yellow (four hole) red/yellow (single hole ) red/yellow (1-padlock) black/gray (no-padlock) ul/iec catalog no. $ price catalog no. $ price catalog no. $ price catalog no. $ price 10/12 a vccf02 162.00 vccd02 162.00 ? ? ? ? 16/20 a vccf01 185.00 vccd01 185.00 ? ? ? ? 20/25 a vccf0 197.00 vccd0 197.00 vve0 149.00 vvd0 149.00 20/32 a vccf1 206.00 vccd1 206.00 vve1 156.00 vvd1 156.00 25/40 a vccf2 252.00 vccd2 252.00 vve2 180.00 vvd2 180.00 45/63 a vccf3 320.00 ?? vve3 212.00 vvd3 212.00 63/80 a vccf4 356.00 ?? vve4 300.00 vvd4 300.00 100/125 a vccf5 464.00 ??? ? ? ? 115/75 a vccf6 606.00 ??? ? ? ? table 8.8: non-metallic enclosed switches a b ampere size ul/iec ip55-pvc 3-pole, nema type 1 & 12 catalog no. $ price 20/32 vc1gu 239.00 25/40 vc2gu 287.00 45/63 vc3gu 345.00 63/80 vc4gu 381.00 100/125 vc5gu 548.00 115/175 vc6gu 845.00 table 8.9: metallic enclosed switches a b ampere size ul/iec horsepower ratings nema type 1 nema type 12 nema type 4/4x b 240 v 480 v 600 v catalog no. $ price catalog no. $ price catalog no. $ price 20/32 5 10 10 9421v1g30 333.00 9421v1a30 548.00 9421v1w30 783.00 25/40 5 10 15 9421v2g30 381.00 9421v2a30 594.00 9421v2w30 831.00 table 8.10: non-metallic enclosed switch dimensions a catalog no. a no. of poles dimensions abcdef in. mmin.mmin.mmin.mmin.mmin.mm vc1gu?vc2gu 3 6.7 170 4.1 105 3.2 82 4.8 122 2.1 53 5.0 128 vc3gu?vc4gu 3 6.7 170 5.3 135 3.3 85 5.1 130 3.7 95 5.2 131 vc5gu?vc6gu 3 11.0 280 8.6 220 5.0 126 7.9 201 7.5 190 8.6 203 table 8.11: vario manual motor control switches, iec ampere size iec kw rating 3-pole switch body 230 v 240 v 400 v 415 v 500 v 690 v 12 3344 5.5 7.5 20 4 4 5.5 5.5 7.5 11 25 5.5 5.5 7.5 7.5 11 15 32 5.5 5.5 11 11 11 15 40 7.5 7.5 15 15 18.5 15 63 15 15 22 22 30 22 80 18.5 18.5 30 30 37 30 125 22223737 45 37 175 30304545 55 45 non-metallic enclosure metallic enclosure 3.00 76 .31 8 5.38 137 6.88 175 5.63 143 4.25 108 5.88 149 nema type 1 v1g30, v2g30 metallic enclosed switch dimensions 3.00 76 6.75 171 7.38 187 5.50 140 4.50 114 6.25 159 nema type 4, 4x, 12 v1w30, v2w30, v1a30, v2a30 ? 6.2 .25 e b d a c f legend plate holder vc1gu?vc6gu cp1 discount schedule courtesy of steven engineering, inc.-230 ryan way, south san francisco, ca 94080-6370-main office: (650) 588-9200-outside local area: (800) 258-9200-www.stevenengineering.com
8-4 ? 2009 schneider electric all rights reserved www.schneider-electric.us 8 operator mechanisms and disconnect switches ul 508 motor disconnect switches mini-vario and vario? switches refer to catalog 9421ct0301 vario manual motor control switches vario switches act as enclo sure disconnects when short circuit protection is provided upstream of the switch (if short circuit prot ection is not prov ided upstream, use gs1, lk3, class 9422 type t or d10 disconnect switches). type v switches meet ul 508 requirements as manual motor controllers. a refer to table 8.11 and table 8.12 for horsepower ratings. table 8.12: vario manual motor control switches, ul ampere size ul horsepower rating shaft size 3-pole switch body 240 v 480 v 600 v mm type 10 2 5 5 6 v02 16 3 7.5 7.5 6 v01 20 5 10 10 6 v0 20 5 10 10 6 v1 25 5 10 15 6 v2 45 10 20 30 8 v3 63 15 30 40 8 v4 100255050 8 v5 115305060 8 v6 manual motor control switch table 8.13: switch body a ampere size ul/iec shaft size mm 3 pole switch body type $ price 10/12 6 v02 62.00 16/20 6 v01 74.00 20/25 6 v0 84.00 20/32 6 v1 95.00 25/40 6 v2 143.00 45/63 8 v3 179.00 63/80 8 v4 215.00 100/125 8 v5 287.00 115/175 8 v6 428.00 a when using these handles for replacements on the non-metallic enclosed switches (see page 8-3), the handle shaft supplied with the enclosure must be reused. a the door interlock plate included with vcc kits has the same drilling as the handle operators. table 8.14: nema type 1 and 12 handle operator s: v02?v2 (6 mm shaft), v3?v6 (8 mm shaft) a operator type red/yellow single hole 45 x 45 mm red/yellow four hole 45 x 45 mm black/gray single hole 45 x 45 mm black/gray four hole 45 x 45 mm switches no. of padlocks catalog no. $ price catalog no. $ price catalog no. $ price catalog no. $ price v02?v2 0 kcc1lz 39.20 kce1lz 39.20 kac1bz 39.20 kae1bz 39.20 v02?v2 1 kcc1yz 39.20 kce1yz 39.20 ? ? ? ? operator type red/yellow single hole 60 x 60 mm red/yellow four hole 60 x 60 mm black/gray single hole 60 x 60 mm black/gray four hole 60 x 60 mm v02?v2 0 kdd1pz 39.20 kdf1pz 39.20 kbd1pz 39.20 kbf1pz 39.20 v3?v4 0 ? ? kdf2pz 39.20 ? ? kbf2pz 39.20 v02?v2 3 kcd1pz 39.20 kcf1pz 39.20 kad1pz 39.20 kaf1pz 39.20 v3?v4 3 ? ? kcf2pz 39.20 ? ? kaf2pz 39.20 operator type red/yellow four hole 90 x 90 mm black/gray four hole 90 x 90 mm v5?v6 0 kdf3pz 107.00 kbf3pz 107.00 v5?v6 3 kcf3pz 107.00 kaf3pz 107.00 a when using these handles for replacements on the non-metallic enclosed switches (see page 8-3), the handle shaft supplied with the enclosure must be reused. table 8.15: low profile handle operators a operator type red/yellow single hole 60 x 60 mm red/yellow four hole 60 x 60 mm black/gray single hole 60 x 60 black/gray four hole 60 x 60 mm switches no. of padlocks catalog no. $ price catalog no. $ price catalog no. $ price catalog no. $ price v02?v2 3 kcd1yz 39.20 kcf1yz 39.20 kadixz 39.20 kaf1xz 39.20 v3?v4 3 ? ? kcf2yz 39.20 ? ? kaf2xz 39.20 operator type red/yellow four hole 90 x 90 mm black/gray four hole 90 x 90 mm v5?v6 3 kcg2yz 72.00 kag2xz 72.00 table 8.16: gasket kits catalog no. description $ price kz65 45 x 45 mm gasket for v02-v2 for 4-hole type handles (order in quantities of 5)?ip65 5.90 kz66 60 x 60 mm gasket for v02-v2 for 4-hole type handles (order in quantities of 5) 12.00 kz62 60 x 60 mm gasket for v3-v4 for 4-hole type handles (order in quantities of 5) 12.00 kz67 90 x 90 mm gasket for v5-v6 for 4-hole type handles (order in quantities of 5)?ip65 15.60 single-hole mounting dimensions four-hole 60 x 60 mounting dimensions a four-hole 90 x 90 mounting dimensions a table 8.17: rear/panel mounting switch body dimensions type shaft extension dimensions abcd in. mm in. mm in. mm in. mm v02 to v2 vz17 vz30 5.5?13.0 5.5?16.9 140?330 140?430 0.60 15 2.4 60 0.17 4.2 v3 to v4 vz18 vz31 5.5?12.6 5.5?16.5 140?320 140?420 0.79 20 2.4 60 0.20 5.2 v5 to v6 vz18 vz31 6.5?13.8 6.5?17.7 165?350 165?450 1.20 30 3.9 100 0.28 7.0 four-hole operator kdf3pz and kbf3pz four-hole operator (all except kdf3pz and kbf3pz) single-hole operator low-profile handle kcd1yz 22.5 3 12.7 5.5 48 48 13 68 13 5.5 68 a b c dia. d 1.5-6 1.73 44 cp1 discount schedule courtesy of steven engineering, inc.-230 ryan way, south san francisco, ca 94080-6370-main office: (650) 588-9200-outside local area: (800) 258-9200-www.stevenengineering.com
www.schneider-electric.us 8 operator mechanisms and disconnect switches ? 2009 schneider electric all rights reserved 8-5 ul 508 motor disconnect switches mini-vario and vario ? accessories refer to catalog 9421ct0301 a dimensions for single-hole mounting. a early break, late make. b auxiliary contacts are rated ul/iec 10/12 a. table 8.18: door mounting switch body dimensions switch type dimensions weight approx. lbs. abc in. mm in. mm in. mm v02 to v2 a 2.83 72 2.17 55 2.91 74 0.44 v02 to v2 2.36 60 2.17 55 2.91 74 0.44 v3 to v4 2.56 65 2.36 60 3.27 83 1.10 v5 to v6 3.54 90 3.54 90 4.92 125 2.00 table 8.19: shaft extension and door interlock switch type maximum panel depth shaft extension kit $ price door interlock plate $ price door mounting plate $ price in. mm v02 to v2 13.0 330 vz17 28.70 kz32 20.30 kz83 20.30 v3, v4 12.6 320 vz18 35.60 kz74 39.20 kz81 39.20 v5, v6 13.8 351 vz18 35.60 kz74 39.20 kz81 39.20 v02 to v2 16.9 429 vz30 35.60 kz32 20.30 kz83 20.30 v3, v4 16.5 419 vz31 42.80 kz74 39.20 kz81 39.20 v5, v6 17.7 450 vz31 42.80 kz74 39.20 kz81 39.20 table 8.20: accessories switch type line side terminal shroud for main switch $ price terminal shroud for add-on power pole $ price terminal shroud for auxiliary contact $ price v02 to v2 vz8 8.40 vz26 5.90 vz29 5.90 v3, v4 vz9 8.40 vz27 5.90 vz29 5.90 v5, v6 vz10 12.00 vz28 9.50 vz29 5.90 table 8.21: add-on contact modules switch type main pole module main pole ampere rating ul/iec $ price auxiliary contacts $ price 1 n.o. & 1 n.c. a 2 n.o. v02 vz02 vz02 10/12 31.50 vz7 b vz20 b 42.80 v01 vz01 vz01 16/20 32.90 v0 vz0 vz0 20/25 34.20 v1 vz1 vz1 20/32 35.60 v2 vz2 vz2 25/40 55.00 v3 vz3 vz3 45/63 66.00 v4 vz4 vz4 63/80 82.00 v5 ? ? ? ? v6 ? ? ? ? table 8.22: add-on contact modules switch type neutral modules early make/late break grounding module auxiliary contacts catalog no. $ price catalog no. $ price catalog no. description $ price v02?v2 vz11 42.80 vz14 42.80 vz7 1 late make n.o. & 1 early break n.c. 42.80 v3?v4 vz12 54.00 vz15 54.00 vz20 2 n.o. contacts 42.80 v5?v6 vz13 70.00 vz16 70.00 ?? ? table 8.23: labeling accessories nameplate holder with nameplate nam eplate holder only nameplate only size catalog no. $ price catalog no. $ price use with catalog no. $ price 45 x 45 mm kz13 4.80 kz14 4.40 kz14 kz76 3.50 60 x 60 mm kz15 4.80 kz16 4.40 kz16 kz77 3.50 90 x 90 mm kz103 7.80 kz101 6.80 kz1010 kz100 3.50 table 8.24: shrouds switch type 3-pole shroud single-pole shroud catalog no. $ price for add-on power pole catalog no. $ price v02?v2 vz8 8.40 vz02-vz2, vz11 & vz14 vz26 5.90 v3?v4 vz9 8.40 vz23, vz4, vz12 & vz15 vz27 6.90 v5?v6 vz10 12.00 vz13 & vz16 vz28 9.50 ?? ? for 2-pole aux. contact vz29 5.90 table 8.25: main pole module dimensions switch type dimensions weight approx. lbs. abc in. mm in. mm in. mm v02 to vz2 0.63 16 2.9 74 1.38 35 0.10 vz3 to vz4 0.79 20 3.3 83 1.80 46 0.22 1.73 44 1.5-6 a b c .217 5.5 .217 5.5 2.68 68 2.68 68 1.89 48 1.89 48 .512 13 .512 13 door interlock plate kz32 shaft extension kit add-on contact modules terminal shroud for auxiliary contact vz29 terminal shroud for main switch vz8 a b c main pole module cp1 discount schedule courtesy of steven engineering, inc.-230 ryan way, south san francisco, ca 94080-6370-main office: (650) 588-9200-outside local area: (800) 258-9200-www.stevenengineering.com


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